Saturday 21 June 2014

Wrapping, Shiny Bits and Yet More Wiring To Redo!

Exhaust wrap…sets off the cafe racer quite well so I thought I would have a go at it.  Turned out not so bad actually.  I went for the pale coloured wrap thinking that there’s enough dark colour on the bike as it is.  I watched a couple of tutorials on YouTube which recommended soaking the wrap in water before applying it which is where I started.  A word of warning though…exhaust wrap is made of fibre glass so best not to wear shorts and have it trailing across your bare thighs!  Itchy doesn’t come close!

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Getting the collets in correctly first time around would have helped this task!  Much wiggling and manoeuvring managed to get it on okay; having an extra pair of hands helps greatly.

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Gutsibits provided me with a lovely shiny polished surround that comes with 6 LED’s.  I originally got the pre-drilled surround but the holes were 70mm on centre apart rather than the 60mm needed for my V50, so I sent it back and got the undrilled version.  Obviously this meant that I would be drilling this £140 piece of billet…gulp!…still I had the experience of doing similar to the rearsets so a friend of the family allowed us to use his pillar drill and super bits that drilled the holes beautifully.

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The clocks were a little ratty looking so a bit of primer and some more Satin Black and lacquer and they look almost new.

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As I was replacing the original filament bulbs for LED’s there was quite a bit of snipping off large spade connectors and swapping them for mini spade connectors.

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The LED’s have what looked to be mini spade connectors but are actually ‘solder tags’.  Being a highly un-proficient solder-er I wondered if some mini spades might fit which they did but they are not a tight enough fit so will have to be chopped off again and soldered!  I think a thin piece of card between the ‘solder tag’ and the plastic body at the bottom of the LED will prevent me from melting it!

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20140621_131424 So the soldering iron will be coming out next week with a bucket of hope also!

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So after the re-doing of this bit of wiring I shall solder next week and then it will be a case of sorting the throttle twist grip out so as to stop the cables moving excessively.  Then, with a bit more wiring, I hope that within the next 6 – 8 weeks we can be adding fluids and try and fire it up for the first time!  Stay tuned…