Sunday 23 February 2014

Minor Tweaking and Rough Fabrication…

As lovely as the rearsets are, I have had to make a modification to the brake set up as it appeared that a hole necessary to connect the bottom of the brake rod had been omitted.

Here is the original photo from the suppliers website showing three holes to adjust the brake rod’s position with what I actually received in the correct position.  It’s clear to see that a third hole was needed. 

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If you have read the rest of my blog you will note that I am not particularly adept/confident at mechanical/fabrication type tasks.  So with trepidation I took the brake pedal to a friend of my father’s and drilled a 6mm hole where one was needed using a superb industrial pillar drill with Titanium tipped drill bits.  Hot knife through butter springs to mind…well, after the event at least.  Prior to put the bit through the lovely billet alloy I was a bag of nerves…anyway, I judged it spot on…luck?  judgement?  Who knows!

20140222_105858 20140222_105904 20140222_105911 I have added an extra nut to the outside of the rear brake cylinder mounting bolts to bring it further out in order that the brake rod lines up and doesn’t prevent the brake pedal from returning correctly.  It all works as it should now.  Some of the chrome had peeled on the brake rod so that got a coat of Satin Black.

Some tweaking of the gear linkage was needed to get the pedal in the correct position.  I had originally bought a slightly longer turnbuckle but managed to sort it in the end.  Everything is loosely connected at the moment as final adjustments will only be needed when the tank and seat get put on the bike.

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As I think I have previously mentioned I need to fabricate a mount for the rear light/number plate assembly.  So I have purchased a sheet of 1mm aluminium and have started to cut out the required shape.  Originally I was thinking of some simple steel bar to go between the rearmost frame rails that would allow the rear light to be mounted.  However, I think using ally sheet will give a bit of a firmer foundation for the seat which is yet to be purchased.  Plus it will ‘seal’ in the electronics.  Anyway, so I have a roughly cut shape that needs quite a  bit of work to complete.

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20140222_121626 Further work on this next week is planned.

Saturday 1 February 2014

Shiny, Shiny Things…

…are a distraction!  With all the confusion and out of my depth feelings around the wiring I decided to allow myself to be distracted by some wonderful Italian alloy billet artwork. 

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Thanks goes to Marco and Remo at Fly Hammer… Fly Hammer Racing Parts.  Prior to my purchase Marco was really helpful via email explaining a number of things and Remo the craftsman that made them.  Utterly brilliant.

…and attached to the bike…brake side.

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…gear lever side.

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20140201_100032I just need to purchase some linkage rods to the brake cylinder and to the gear selector. 

Obviously I couldn’t resist popping the petrol tank on to just to see how it is going to look at some point. 

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Side stand and the fiddly springs was also mounted on the bike today.

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With fewer distractions, next week I really do intend to sort the earth connections out and the two points where they will all meet.